In business, adaptability and a willingness to take risks is an important aspect of any strategy. Everyone is looking to get a leg up on the competition, being the first movers and capitalising on new gains. In particular, the manufacturing sector always looks to improve the productivity of their production line or facility. In recent times, this has come in the form of automation.
Automation in the manufacturing sector is the process of integrating industrial machinery to automatically perform jobs such as welding, material handling, packaging, palletizing, dispensing, snipping, etc. Making use of software and hardware automation boosts efficiency, earnings and safety. Automation brings several benefits when integrated appropriately.
Improving procedures for performance makes a business more competitive, however do people always do the very same thing, similarly, every single time they do it? No, human fluctuations exists. Even with perfect planning and instruction, it is difficult to overcome human fluctuations in performance.
A good example would be factory managers who incorporate an automatic labeling machine into their assembly line. Along the way, as more components or raw materials are added, the labelling can be updated to reflect the latest state of the product. This information can then be fed back into your database for easy comprehension and tracking.
Develop the Right Process Improvements
Automated systems give your process line a boost by collecting reliable data. The data source offers a searchable forum. What comes next? Geared up with massive quantities of dependable data, engineers make the most of these details. Instead of simply modifying to seek “constant enhancement,” they are able to make changes that target specific bottlenecks and have predictable outcomes.
Neglecting to place in a screw in a product would mean a defect that cannot be sold. Here, resources would need to be expanded to find and rectify the mistakes. However, better than a cure would be to prevent it altogether with automation. Afterall, computer controlled robots do not fail to remember steps.
Does the process need doing something in a specific order to produce an accurate product? Automated systems will not go against the guideline set nor execute it in a sloppy manner. Moreover, automated systems typically have accurate inspection abilities that allow you to find any defects with ease. This saves you time and secures the branding of your product.
Instead of relocating your company to a place with lower labor expenses, integrating automation into your plant would allow your company to remain in its current residence. In a way, this is a win-win situation, as you get to cut operating costs of your company in the following ways:
- Lowering costs to comparable levels of cheaper labour markets
- Allows you to retain most of your current employees who are already familiar with your business
- Not needing to spend on exploring a foreign land or moving all your equipment over
- Ability to keep your management and executives in the current country